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Stability & Performance

EV3 Super Master

The EV3 represents the 2nd generation of Super Master Economic Series Servo Drive injection moulding machines. Clamping mechanism, machine base, and injection unit have been significantly enhanced and strengthened to achieve superior efficiency and overall stability.

80% Energy Saving

EV3-series machines employ servo-hydraulic technology that typically delivers 80% energy savings on average compared to older fixed displacement machines.
Precision HydraulicsTMrealises repeatability within 0.05% in critical movement axes, helping clients increase their productivity and products’ acceptance rate.

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Clamping – from 90 to 560 tons!
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Major Advantages of EV3 Machines:

Precision - Energy Efficient

  • 1Dual balanced injection carriage cylinders combined with linear guide rails
  • 2Moving and stationary platen with force in center, and the clamping force is evenly distributed across the mould face. This eliminates the possibility of product flash and reduces the clamping force needs.
  • 3Solid steel clamping platens have been redesigned with the help of Finite element Analysis to ensure the lowest deformation possible. Better mould protection and optimized part quality are guaranteed.
  • 4Toggle dimensions and proportions have been adjusted to best match a high-speed motion curve and limit opening and closing impact, resulting in extremely smooth and stable machine operation.
  • 5Precision energy saving servo drive system with large power, it truly meets the high-speed production.
  • 6Fast barrel heating with ceramic heaters, continue to provide high heating energy.

B&R Controller

Closed -loop Controlled Technology

Excellent Debug Capability

Plenty of automatic functions

Intelligent control and management

X86 based Smart mould controller with B&R 10.4″Colour TFT Monitor

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Controls:

B&R Controller

B&R the world’s well known company with global service covering more than 63 countries worldwide including 8 customer bases in Taiwan and China for instant services.

Management in the worldwide supply and maintence of parts, which is continuously guaranteed for 10 years. Excellent performance.

  • 1Multilingual operation.
  • 2User Programmable stages of injection speed, holding pressure, backpressure and screw RPM with close loop control.
  • 3Full Function Monitoring.
  • 4Fully modular hardware design with option to add further future automation controls.
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  • 5PID temperature control for heigh accuracy.
  • 6Store 1000 modification records like Motor ON/OFF, I/O replace, user LOG IN/OUT state etc.
  • 7User levels can be set as per log in passwords.
  • 8Option to set toggle order/crank position to increase the stability.
  • 9Generate Alarms, create logs of alarm history for easier troublesooting.
Photo Gallery
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EV3 Series-Servo Drive Injection Moulding Machine-A11
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